Why Do Pallet Racks Fail?

When stock is stored in warehouses on multi-level pallet racks, it’s important that these storage systems are designed to reduce the risk of falling or collapse so that warehouse workers can be confident they are working in a safe environment and there is a lower risk of valuable stock being ruined.

Understanding what causes them to fail is an important way to help reduce the risk of disastrous events happening, as steps can be taken to reduce the likelihood of problems occurring.


It is possible to cause a whole warehouse of pallet racks to collapse if one is nudged in the wrong place, as a forklift truck driver in footage on the Daily Mail
website found.
When a forklift comes into contact with a rack, there is a high chance of collapse, so building in generous amounts of space between the rows of racks is essential. Aisle width should incorporate pallet overhang into the calculations for spacing given between the racks, because if the pallets sitting on a rack are hit by a forklift, the whole rack system could fail just as easily as if the racks suffered a direct hit.

Lack of Protection
Adding rack protection in the most vulnerable areas of the racks – at the end frames and corners – can be inexpensive. Your chosen supplier of pallet racking Ireland should be able to advise you on whether floor-anchored, bolted steel or button-on protection would work
best for you. If their products are designed with these safety features incorporated, you can have peace of mind.

Check what types of features suppliers such as www.rackzone.ie/pallet-racking/

Clear the Clutter
Take all unnecessary items away from the floors of aisles, because if forklift drivers have to
negotiate their way around clutter as well as transiting the aisles, then they are more likely to
risk a crash.

Check Regularly
Inspecting your racks regularly means you can understand what damage has happened and
whether a rack needs replacement or repair. This will also help you understand whether any
racks have been badly designed for their purpose and are showing signs of being
overloaded and at risk of collapse. Ensure you are confident that any new racks you invest in
have been designed with your warehouse’s requirements in mind.